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The feed is also controlled by electrical gears. The precision slotter machine is a lighter machine and is operated at high speeds.
The machine is designed to take light cuts giving the accurate finish. Using special jigs, the machine can handle a number of works on a production basis.
The precision slotter machines are also used for general purpose work and are usually fitted with Whitworth quick return mechanism.
The size of a slotter machine like that of a shaper is specified by the maximum length of stroke of the ram, expressed in mm. The size of a general-purpose or precision slotter usually ranges from 80 to mm.
To specify a slotter correctly the diameter of the table in mm. Amount of cross and longitudinal travel of the table expressed in mm.
The number of speeds and feeds available, h. A slotter removes metal during downward cutting stroke only whereas during upward return stroke no metal is removed.
The reduce the idle return time quick return mechanism is incorporated in the machine. The usual types of ram drive mechanism are,. A simple Whitworth quick return mechanism as shown in fig.
The bull gear is mounted on a fixed hub at the rear end of the machine and it is rotated by a driving pinion from the motor.
The driving plate is connected to the main shaft through the fixed hub. The main shaft is placed eccentrically with respect to the bull gear centre.
The bull gear holds the crankpin with sliding block and slides in a driving plate. So that when the bull gear rotates, imparts rotary motion to the driving plate and shaft causing the disc to rotate at the end of the main shaft.
The disc is connected to the lower end of the connecting rod eccentrically by means of a pin in a radial T-slots on the face of the disc, which converts the rotary motion of the disc into reciprocating motion of the ram connected to the top end of the connecting rod.
The principle of quick return mechanism can be explained simply by a line diagram. A and B are the fixed centres of the bull gear and the driving plate.
The crack pin and the slide block rotate in a circular path at a constant speed in a driving plate about B. This causes the disc to rotate through the main shaft.
The pin 3 on the disc rotates in a circular path about the fixed point B. Enhance logging. Jun 6, Refine regex to return more accurate versions.
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Now we supply the power as per gear the crank rotates and the crank is connected to the ram so ram moves up and down. During down ram moves down the cutting stroke takes place and while moving up or return stroke there is no cut.
If we have to cut at the different sections then manually we give feed to the work table and as per requirement, it cuts.
Here I would like to add some more points on Work holding device in which work is attached or fixed. The main factor for explaining these terms is: It explains how and what will be the rate of material to be removed?
The depth of cut is defined as the distance measured between the machined surface and the un-machined surface is called depth of cut.
These three terms give the details of surface finish, power requirements, and material removal rate. The ram is usually driven by a spiral pinion meshing with the rack teeth cut on the underside of ram.
The pinion is driven by a variable speed reversible electric motor similar to that of a planer machine. This type of slotter machines offer a high volume of production at low cost, also it gives greater accuracy too.
Keyseater is one of the special purposes of slotter machines. It is used for machining keys on the wheel and gear hub.
The specifications of a Slotter Machine is depended on the several factors some of these are:. A Slotter Machine can be specified as: 1. The maximum length of stroke of the ram.
The diameter of the table. Maximum verticle adjustment of the ram. Floor space required in a square meter.
The maximum longitudinal and cross travel of the table. A slotter machine consists of these following parts: 1. Base 2. Column 3.
Saddle 4. Cross-slide 5.